Process 111 DL

KONA 6061 ALUMINUM BUTTED

Kona 7005 and 6061 Aluminum alloys are used extensively throughout our fleet of mountain and asphalt bicycles. A tough, durable, affordable, light alloy, both Kona 7005 and 6061 deliver fantastic, reliable performance that lasts for thousands of rides. Much of our 7005/6061 tubing is butted and/or formed, meaning the tubing’s wall thickness can be increased or decreased, as well as shaped, allowing us to fine-tune a particular frame’s strength and ride characteristics depending on its intended application.

2016 Kona 7005/6061 bikes: Lana'i, Fire Mountain, Tika, Lava Dome, Mahuna, Kahuna, Stinky 24, WO, Shred, Process 111 DL, Process 111, Process 134 Supreme, Process 134 DL, Process 134, Process 153 DL, Process 153, Process 167, Operator 27.5, Shonky AL, Honzo AL, Honzo AL/DL, Coco, Shred 24, Shred 20, Hula, Makena, Jake 24, Big Rove AL, Rove AL, Dew Deluxe, Dew Plus, Dewey, Dew , Precept 200, Ute, Precept 120, Precept 130, Precept 150

INTERNAL HEADSETS

The major benefit of an internal headset, whereby the bearing cups are actually pressed into the frame and are easily removable, is the extra layer of protection it provides the bearings against the elements. An internal headset also reduces stack height, so the height of the stem and bars are more adjustable, giving the rider the best fit possible.

TAPERED HEAD TUBE

More girth at the bottom of the head tube better distributes shock force, prolonging the bearing life of the headset itself and eliminating brake shudder, while providing positive steering performance. The inherent strength of its triangular design also means a stronger steering position and improved balance, giving the rider more control in rough terrain. A zero-stack, tapered head tube also puts strength where the load is going—into the lower headset cup—maximizing bearing durability where it’s needed.

TUBELESS COMPATIBLE RIMS

Tubeless rims allow for tires with more puncture resistance, better tire grip on the trail, lower rolling resistance and weight savings over traditional tube and tire systems.

12x142mm AXLE

12x142mm, 12x148 and 12x157 rear axle standards provide two major advantages to the Kona rider: the 12mm diameter of the rear axle provides the rear hub and frame with a stiff interface, while the 142/148/157mm outer diameter of the hub allows the wheel to be quickly and properly positioned in the frame before the rear axle is inserted. New for 2016, you’ll see the 12x148 standard in the mix, featured primarily on the new alloy Honzos. 12x148 provides more tire clearance at the chainstay yoke, while the rear wheel is stiffer and more durable relative to a 12x142 thru-axle.

ROCKER INDEPENDENT SUSPENSION

Different riders have different needs, but Trail and Enduro riders need a lot of everything—from downhill performance to efficient climbing. With Rocker Independent Suspension we found a healthy balance between the down and the up, while also designing a suspension platform that was as compact and low-slung on the frame as possible for maximum standover, stiffness and maneuverability. A consistent leverage rate curve that perfectly matches currently available air shocks creates a stable pedaling platform, while giving the rider a predictable feel throughout the travel.

2016 Rocker Models: Process 111 DL, Process 111, Process 134 Supreme, Process 134 DL, Process 134, Process 153 DL, Process 153, Process 167

LIFETIME WARRANTY

Register a new 2016 Kona bike within three months of purchase, and the original owner qualifies the Kona frame for a free Lifetime Warranty. Note: this does not apply to Kona Carbon models.

ONE YEAR LIMITED WARRANTY ON COMPLETE BICYCLE
Kona warrants to the original owner that this new Kona bicycle shall be free of defective materials and workmanship for a period of one year from the date of original purchase in the United States or Canada and operated under normal conditions and use. During this one-year period, Kona shall repair or replace, at its sole option, all parts that are found by Kona to be defective and subject to this limited warranty. The original owner shall pay all labor charges connected with the repair or replacement of all parts.

LIFETIME LIMITED WARRANTY ON BICYCLE FRAME
When warranty on non-carbon Kona bikes and frames is NOT registered within three months of purchase, Kona warrants to the original owner that the frame of this new Kona bicycle purchased from an authorized Kona dealer shall be free of defective materials or workmanship for a three-year period. IF THE WARRANTY IS REGISTERED WITH KONA WITHIN THREE MONTHS AFTER THE PURCHASE OF THE BICYCLE, THE WARRANTY IS EXTENDED FOR THE LIFETIME OF THE ORIGINAL OWNER, with the exception of carbon bikes and frames. During warranty period, Kona shall repair or replace, at its sole option, the bicycle frame if Kona determines the frame is defective and subject to this limited warranty. The original owner shall pay all labor and shipping charges connected with the repair or replacement of the bicycle frame. Please see the Kona owner’s manual, provided with your bicycle, for additional information.

Note: this Limited Lifetime Warranty applies to purchases from Kona U.S.A., Kona Canada and Kona Europe.